MONTAGUE C45 Instructions d'exploitation

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INSTRUCTIONAL
MANUAL
THE MONTAGUE COMPANY www.montaguecompany.com
1830 Stearman Avenue • P.O. BOX 4954 • HAYWARD,CA 94540-4954 •TEL: 510/785-8822 • FAX: 510/785-3342
GAS FIRED BROILERS
E36W36 E236W36
E43W36 E243W36
E136W36 EC36
EV136W36 EC45
EC36W36 EV136C36
WC43W36 EV136C45
E136C36 W136XC36
E136C45 W136XC45
with optional searing plate (-SHB)
NOTICE:
This manual is prepared for the use of Service Technicians
and should not be used by those not properly qualified. This
manual is not intended to be all encompassing. You should
read, in its entirety, the repair procedure you wish to per-
form to determine if you have the necessary tools,
instruments, and skills required to perform the procedure.
RETAIN THIS MANUAL FOR FUTURE REFERENCE.
DESTINATION COUNTRIES: AUSTRALIA, NEW ZEALAND
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Page 1 - GAS FIRED BROILERS

INSTRUCTIONAL MANUAL THE MONTAGUE COMPANY www.montaguecompany.com 1830 Stearman Avenue • P.O. BOX 4954 • HAYWARD,CA 94540-

Page 2 - IMPORTANT FOR YOUR SAFETY

10 Figure 4. Gas Inlet Install the gas pressure regulator with gas flowing as indicated by the arrow on the regulator. The arrow must

Page 3 - TABLE OF CONTENTS

11 Adjustment Procedure WARNING! DO NOT ALLOW UNTRAINED PERSONNEL TO MAINTAIN OR SERVICE THE GAS PRESSURE REGULATOR. 1. Before adjusting the regula

Page 4 - INTRODUCTION

12 PILOT INITIAL ADJUSTMENT Each burner has a separate pilot burner. The pilot flame is adjusted through access holes in the valve control panel, Fi

Page 5

13 OVEN MINIMUM FLAME SETTING This is the flame that must be maintained on the burner when the oven has come up to the temperature set on t

Page 6 - INSTALLATION

14 THERMOSTAT CALIBRATION CHECK The calibration of this thermostat should not be changed until considerable experience with cooking results has defi

Page 7

15 GENERAL This appliance has been classified as commercial cooking equipment and must be operated by qualified and/or professional operating perso

Page 8

16 Shutdown, Broiler Preheat, and Grid Height Adjustment 1. Standby: To turn off, rotate main burner valve handles clockwise to the ignition

Page 9

17 OVENS The temperature is automatically controlled by the thermostat so that satisfactory cooking can be repeated. For the best performance, the

Page 10

18 GENERAL CLEANING WARNING! THE BROILER AND ITS PARTS ARE HOT. USE CARE WHEN OPERATING, CLEANING OR SERVICING THE UNIT. Lint and grease suspended

Page 11

19 To remove heat tint: Darkened areas sometimes appear on stainless steel surfaces where the area has been subjected to excessive heat. Th

Page 12

2 IMPORTANT FOR YOUR SAFETY THE INSTALLATION INSTRUCTIONS CONTAINED HEREIN ARE FOR THE USE OF QUALIFIED INSTALLATION AND SERVICE PERSONNEL ONL

Page 13

20 C36 & C45 EXPLODED VIEW

Page 14

21 ITEM PART NUMBERS DESCRIPTION C36 236W36 C45 243W36 1 2033-8 2033-8 KNOB, BLACK BALL 2 3504-1 3

Page 16

23 ITEM PART NUMBERS DESCRIPTION 36W36 43W36 1 2033-8 2033-8 KNOB, BLACK BALL 2 3504-1 3504-1 SLEEVE 3 1601-2 16

Page 19

26 2 1 R R 4 3 R A E N BK WIRE DIAGRAM EV136-AUSTRALIA 240V 50HZ, 1PH ITEM DESCRIPTION 1 SWITCH, FAN 2 MOTOR 3 TERMINAL BL

Page 20 - C36 & C45 EXPLODED VIEW

27 Perform the following procedures to remove and replace parts. To eliminate mistakes when ordering parts, always provide the following information

Page 21

28 DRIP DEFLECTOR The drip deflector is located below the grid frame and is angled toward the back of the broiler. Grease dripping onto the drip de

Page 22

29 PILOT ASSEMBLY AND INJECTOR The pilot assembly is located adjacent to each burner. The connection for the pilot assembly is accessed through t

Page 23

3 TABLE OF CONTENTS IMPORTANT FOR YOUR SAFETY ………. 2 INTRODUCTION ………. 4 GENERAL ………. 4 MODELS ………. 4 DATA PLATE LOCATION ……

Page 24

30 MAIN BURNERS The connection for the burners is accessed by removing the Venturi cover. The burners are accessed by removing the grids an

Page 25

31 7. Light pilot 8. Reinstall the control panel cover and control valve knobs. 9. Turn burner valve full on and check that burner is properly l

Page 26

32 Compression Spring 1. Turn off the burners. 2. Allow the broiler to cool to room tempera-ture. 3. Remove the black ball knob by unscrewing i

Page 27 -  Serial Number

33 Regular maintenance by a competent person is recommended to ensure the continued safe and efficient performance of the appliance. Should serv

Page 28

34 PILOT BURNER CLEANING AND INSPECTION PROCEDURE 1. Light the pilot burner as described in the Installation and Operation section of this

Page 29

35 CARRIAGE TENSION SPRING ADJUSTMENT PROCEDURE Carriage Adjustments should be made with the grid irons in place and allowance for product weight.

Page 30

36 OVEN MINIMUM FLAME SETTING This is the flame that must be maintained on the burner when the oven has come up to the temperature set on t

Page 31

37 THERMOSTAT CALIBRATION CHECK The calibration of this thermostat should not be changed until considerable experience with cooking results has defi

Page 32

38 SAFETY AND PILOT BURNER INSPECTION SAFETY PILOT VALVE Model H15HR is an automatic 100% safety pilot which provides complete ga

Page 33

39 If the closed circuit check shows thermocouple output is greater than 8 millivolts and pilot will not remain lit when the reset button is released

Page 34

4 GENERAL The gas broilers covered in this manual are manufactured for use with the type of gas indicated on the nameplate. Some models incl

Page 35

40 TROUBLESHOOTING CHART SYMPTOM CAUSE REMEDY Pilot burner flames are burning yellow. Gas too rich. Clogged pilot air passages. Perform the PILO

Page 36

41 EC36 & EC45 EXPLODED VIEW

Page 37

42 ITEM PART NUMBERS DESCRIPTION EC36 E236W36 EC45 E243W36 1 12925-9 12925-9 PANEL, RIGHT SIDE 2A 25442-8

Page 38

43 ITEM PART NUMBERS DESCRIPTION EC36 E236W36 EC45 E243W36 22 3396-0 3396-0 BEARING, w/ ASSEMBLY 23A 1601

Page 39

44 E36W36 & E43W36 EXPLODED VIEW

Page 40 - TROUBLESHOOTING CHART

45 ITEM PART NUMBERS DESCRIPTION E36W36 E43W36 1 15168-8 15287-0 PANEL, BACK AND SIDE 2 15233-1 32069-2 FALSE TOP, REAR 3A 15238-2 3

Page 41

46 ITEM PART NUMBERS DESCRIPTION E36W36 E43W36 25 20924-4 20924-4 VENTURI, AIR MIXER ASSY 26 1231-9 1231-9 TUBING, ALUMINUM 27A 1601-

Page 43

48 Item Part # Description 1 ………. 8955-9 ………. Door Panel, Ext. - ptd (w/ nameplate) 1 ………. 7644-9 ………. Door Panel, Ext. - S/S (w/ namep

Page 44

49 WARNING! All personnel in the work place who may be subject to any exposure of carbon monoxide mist be warned of such possible exposure. This

Page 45

5 SPECIFICATIONS Table A: Heat Input Table B: Setting Pressure/Injector Size Manifold Pressure Orifices

Page 46

50 The Montague Company 1830 Stearman Avenue P.O. Box 4954 Hayward, CA 94540-4954 P/N 47318-9RC WWW.MONTAGUECOMPANY.COM SAVE THE

Page 47

6 INSTALLATION CAUTION: Provision must be made to assure adequate air supply to unit for proper burner operation. STATUTORY REGULATIONS The instal

Page 48

7 Electrical Connection A terminal block is provided for 208-240 VAC equipment. The wiring diagram is located on the back of the range. To connect s

Page 49

8 Ceramic Radiants Ceramic radiants, Figure 2, are located on each side of the burners. Ceramic end pieces are installed at both ends of each burner

Page 50 - FUTURE USE

9 All fixed (non-mobile) appliances MUST be fitted with a manual gas cook upstream of the appliance to provide a means of isolation for

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